Posts Tagged ‘carpet sprout’

Inspection Safari: Carpet Sprouts – Causes and Solutions

Thursday, August 28th, 2014

carpet yarn sprout | carpet expert Glenn Revere

Last week, I inspected a large commercial installation. The complaint came in as “loose tufts and snags”. What I found was something very different: sprouts.

As defined in my book, All About Carpets, “sprouts are long ends of yarns that protrude above the pile surface…Sprouting is a defect only if excessive and unserviceable.”

When I looked across the large, open, glued-down (no padding) installation, it appeared someone had dropped small ball bearings all over this tufted carpet. What I actually saw were random longer loops of carpet pile that were sticking up above the rest of the level loop pile. So what was going on? Had something yanked loops out of the carpet backing? Or was it something else?

Tufted carpet is made by using needles that stitch carpet yarns into a thin sheet of material. As many as 1,000 needles run across a width of carpet. Each needle sets a looped yarn at a predetermined height. For cut-pile carpet, a knife cuts (more…)